Machine Manufacturing
We produce machines specifically designed and manufactured for your production process or application. At Ortus Automotive, we offer comprehensive solutions in custom machine design and manufacturing to meet the unique needs of different industries. With our team of expert engineers, advanced CAD/CAM software, and modern machine park, we develop high-precision and efficient machines that optimize our customers’ production processes.
Our custom machine manufacturing begins with in-depth engineering analysis tailored to the customer’s requirements. During the design stage, the integration of mechanical, hydraulic, pneumatic, and electrical/automation systems is meticulously planned. Through the use of high-precision CNC machining technologies, our machines provide maximum durability and long service life. Each machine is custom-built for perfect compatibility with your production line and undergoes thorough quality control for flawless delivery.
Ortus Automotive’s capabilities in machine manufacturing include:
- Engineering Analysis and Project Consulting: We perform detailed analysis of your production processes and calculate the efficiency, capacity, and ergonomic advantages that the machine will provide. The most suitable machine concept is developed based on these evaluations.
- Custom Machine Design: In our CAD-based design process, 2D technical drawings and 3D models of the machine are prepared to optimize functionality, ease of assembly, and maintenance accessibility. Simulations are performed if necessary and submitted for customer approval.
- Precision Manufacturing Processes: High-precision operations such as 5-axis CNC machining, welding, grinding, and surface finishing are used in component production. Quality materials are selected to ensure optimal performance and extended service life of the machines.
- Mechanical and Electrical Assembly: Manufactured components are completely assembled with mechanical connections, sensors, electrical panels, control units, and other equipment. All assemblies are carried out in accordance with quality standards.
- Automation and Control Systems: Integrated automation systems enhance speed, repeatability, and minimize errors on production lines. PLC, HMI, and other control technologies are used to develop user-friendly interfaces for operators.
- Testing and Commissioning: Machines are tested under real production conditions on your line. Detailed test reports are prepared based on performance, precision, safety, and efficiency criteria. Adjustments are made if needed, and the machine is commissioned seamlessly.
- Operator Training and Documentation: Comprehensive training is provided to your operators and maintenance staff to ensure optimal machine usage. A complete set of user manuals, maintenance instructions, and spare parts lists is prepared and delivered to you.
- Maintenance and After-Sales Support: We offer periodic maintenance, troubleshooting, and spare parts supply services to keep your machines running at peak performance over the long term.
At Ortus Automotive, we add value to our customers’ production lines with custom machines that prioritize functionality, efficiency, and reliability, optimizing workflows and enhancing their competitive advantage.