Mould Manufacturing
High precision, efficiency, and quality control advantages make this method indispensable across a wide range of applications. At Ortus Automotive, we combine modern mold manufacturing techniques with our advanced machine park, cutting-edge software infrastructure, and experienced engineering team. This enables us to deliver solutions with exceptional accuracy and repeatability, meeting even the most complex demands in industries such as automotive, defense, and industrial machinery.
Our mold manufacturing process covers every stage from requirements analysis to detailed design, prototype production, precision machining, heat treatment, surface finishing, assembly, quality control, and commissioning. Our experienced project managers ensure seamless planning and transparent communication throughout, guaranteeing timely and flawless delivery.
Ortus Automotive’s expertise in mold manufacturing includes:
- Needs Analysis and Consulting: We conduct a thorough analysis of your production requirements to determine the optimal mold type and design. Technical feasibility studies identify the most cost-effective and efficient solutions for your production line, enhancing its performance and productivity while reducing potential risks.
- 3D Mold Design: Our expert engineers use advanced CAD software to create detailed 3D models tailored to your product geometry and manufacturing needs. These designs are optimized for seamless integration with your production processes, ensuring minimal error and consistent product quality.
- Prototype Production: Before mass production begins, we test the functionality and design accuracy of molds through rapid prototyping methods. This step allows early detection and correction of potential design issues, saving time and costs. Prototypes are submitted for your approval to ensure full alignment with your expectations.
- Precision Machining: Using our 5-axis CNC machines, we achieve high-precision machining of complex geometries with tight tolerances. This ensures molds deliver long-lasting, repeatable, and consistent performance in demanding production environments, supported by our modern machining capabilities.
- Heat Treatment and Surface Finishing: Advanced heat treatment techniques are applied to increase the hardness, wear resistance, and durability of molds. Surface treatments such as coatings enhance mold performance by reducing friction, providing corrosion protection, and maintaining high quality over extended use.
- Assembly and Adjustment: Mold components are assembled with meticulous precision. Adjustments are made to ensure flawless operation on your production line, with careful verification of mechanical and geometric alignment for optimal efficiency and reliability.
- Quality Control: Every mold undergoes rigorous inspection with advanced measuring equipment, including CMM and surface roughness testers. Dimensional accuracy and compliance with customer specifications are verified, and certificates of conformity to international standards are prepared and provided to you.
- Commissioning and Training: Molds are tested and commissioned directly on your production line. Our team provides comprehensive training for your operators and technical staff on proper usage, maintenance, and maximizing mold performance, ensuring long-term productivity and reliability.
- Periodic Maintenance and Refurbishment: We offer regular maintenance, replacement of worn parts, refurbishment, and repair services to preserve mold performance throughout its lifecycle. This minimizes unexpected downtime and ensures your molds consistently operate at peak efficiency.
With end-to-end services, high precision, and commitment to international quality standards, Ortus Automotive delivers innovative and sustainable mold manufacturing solutions that enhance your competitiveness, reduce costs, and ensure consistent, high-quality production.